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Tapping into battery power

April 2004
By Dean Slavnich    

A breakthrough in sensor battery technology has been achieved by Hella and its partner Autokabel after the two suppliers announced a world first in the development of a state-of-the-art battery sensor that offers numerous benefits to OEMs, drivers and the aftermarket.

Hella's says the new sensor offers advantages to the OEM and driver as well as the aftermarket
Hella's lighting sensor

Unlike the rest of the automotive industry, which has leapt forward with time and pushed the boundaries of technology, batteries – many commentators say – remains yesteryear’s component that is still in use today.

It had been presumed by some leading automotive experts that battery failure – an age-old problem that usually rears its ugly head during cold weather seasons – would increase, mirroring the sharp rise in electric consumption in modern vehicles, with the likes of seat heating, DVD and zonal air conditioning, all fast becoming ever popular.

Yet Hella claims such a problem looks to have been finally eliminated thanks to the new sensor that permanently measures the current, voltage and temperature of the battery and supplies the up-to-date data to the power management system of the vehicle.

Hella says that no additional design space is required for the advanced integrated sensor, which is the size of a postage stamp, since the pole terminal including the electronics can be positioned in the battery pole niche.

The German tier-one says the new sensor offers advantages to the OEM and driver as well as the aftermarket.

Advantages for the OEM:

The new sensor promises to reduce production costs significantly since the voltage measurement currently required in the vehicle will no longer be necessary when the battery sensor is installed.

Hella says that due to permanent monitoring of quiescent current, faulty control units can be recognised during assembly and be replaced immediately, so that an optimum battery charge status is always guaranteed when new vehicles are delivered.

Advantages for the driver:

The new sensor guarantees a reliable electrical supply in the vehicle even as the number of electronic, safety, comfort and assistance functions increases. Battery service life is also increased because the sensor controls the charging and discharging cycles.

Even when the vehicle is not in use for longer periods or when electrical items are used with the vehicle at a standstill, the engine can still be started up.

Advantages for the garage:

During servicing work, faulty units can be pinpointed and evaluated more easily on the basis of the permanently monitored quiescent current. In addition, the sensor makes exact diagnosis of the charge and aging status of the on-board battery possible.

Hella’s new battery sensor has already graced the acclaimed BMW 5 Series, with a number of other OEMs now expressing an interest in the advanced technology

 

 





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